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Extending furnace ducts after remodel

by Paul Bianchina Fri, Oct 2, 2009
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Can your house handle additional load?

One of the advantages to having a central heating system is that you can add to the system to service new or expanded areas. For example, if you add a room or enlarge a kitchen, providing the necessary heat for the additional space can often be accomplished by adding an additional duct run to the existing system.

When considering the addition of a new duct run, there are two things to keep in mind: furnace size, and the size and layout of the duct system. For all but the very simplest of small duct extensions, you'll need the help of an experienced heating contractor to make all of the complex calculations required to size and balance the system.

First, you need to evaluate the size and condition of the existing furnace to determine whether it has sufficient capacity to handle the additional load. For example, if you've added 100 square feet to your kitchen by bumping it out into the garage and your existing furnace has always been able to heat your home without effort, chances are that adding a duct can be done without any additional strain on the system. On the other hand, doing a 600-square-foot addition and hoping to heat it by adding duct runs onto a system that was barely able to heat the original home isn't going to work. You're probably looking at a new system for the entire house, or at least for the addition.

The second consideration is where you'll tap into the duct system for the new duct. Duct systems are carefully sized to provide adequate airflow from the furnace to each of the ducts in the system. A duct run may start at the furnace with a 10-inch-diameter duct, then step down to 8 inches and then to 6 inches as the duct run branches off and gets further away from the furnace itself. Depending on the size of the area you're trying to heat and the distance away from the furnace, you may be able to extend right off the end of the 6-inch duct, or you may need to go further back and tap into the 8-inch or even the 10-inch duct.

For long duct runs or runs that will serve a large area, such as handling that 600-square-foot room addition, you'll usually need to go all the way back to the furnace itself to begin the new run. In that situation, the new duct will be tapped into the furnace plenum -- a large box attached directly to the furnace that distributes air into the different duct runs -- to ensure that the maximum amount of air volume is available for the new ducts.

Directing all that heated air into a new duct run will obviously rob air volume from the other runs, and here's where you can run into some problems. A single small duct run won't have a huge effect on the system, but several larger ones will. As the airflow is redirected, those rooms farthest from the furnace will suffer the most, and in some cases the airflow will be reduced to the point of being ineffective for heating that space.

Adjusting all of these airflows to all of these different spaces is called balancing the system, and it's often a tricky undertaking. Setting up and balancing a duct system is a matter of knowing the amount of airflow being produced at the furnace, as well as the size of the spaces being heated, the diameter of all the ducts in the system, and the total length of each of the duct runs. Under- or oversizing the duct runs can result in poor performance throughout the entire system.

Another factor that your heating contractor will take into consideration is the energy efficiency of the original house, as well as the addition. Homes with good insulation, good windows and doors, and a low amount of air infiltration are simply easier to heat. As a result, the ducts serving each space can be smaller.

Remember that energy efficiency is always part of the calculations for a new or extended heating system. So if you're considering adding on to your home, now is also the perfect time to make some weatherization upgrades as well.

Remodeling and repair questions? E-mail Paul at paulbianchina@inman.com .

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Copyright 2009 Inman News

Reader Comments
Overall Article Rating:
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suziq
Article Rating:
I think this article did a good job of explaining the overall situation so that handy homeowners will realize that unless they have a very small issue and some previous experience they will ready need to call in a professional. There are a lot of things that can be done by handy people but that would not include updating/upgrading an hvac system. SMACNA is the organization that rights all the standards for hvac and their website can refer you to a SMACNA contractor in your area that will help with with your residential or commercial job.
Dutch Boy
Article Rating:
I agree this article make it sound a lot simpler than it is what about enlarging and or adding a return air duct , of course you should consult a contractor !!!!!! but you could do it yourself , as to the link to this page for refacing your kitchen professionally for $1,000.00 I would like to see that Remodeling Magazine has the average kitchen reface(Minor Remodel) at $21,246 lets knock off half for appliances
susan h
Article Rating:
Bought this house in Jan.2009from bankl(short sale),never feels really warm (gas heat). Need to redirect some vents(injured arm may need help) had to have friend change light bulbs. Article makes me realize I need to do something rather than just put on heavier clothes. Thanx for reminder one armed suzi.
david
Article Rating:
This is a basic article or guide for the people that think they can do it all...Yes HVAC requires balancing of ducting and airflow to keep airflow in all rooms proper but I disagree that newer homes are saddled with a marginal hvac system.
If u dont know it then u dont ...
Article Rating:
As a NATE certified technician I think this article is a lot of hot air comming from someone who knows little more than how to turn on a thermostat! ANY modification to the duct system will have an effect on the overall performance. Anyone who has bought a newly built home in the past 10 years has a system that is barely minimal to the design of the house and already has air flow issues, just walk from room to room and see which ones are warmer/cooler than the rest. I have run into many home owners that think their "Handyman, do it all" husband can read an article like this and build a sky scraper. There are a lot of calculations and designs that go into duct work, in my experience only about 20% of all companies are actually equipped to do such work accruately, YOU GET WHAT YOU PAY FOR!!!! Contact a HVAC contractor if you want to modify your system, ask as many questions as you can and ALWAYS judge the book by its cover!

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